Case Study

Case Study: Custom Thermoforming for Medical Equipment Manufacturer

Background:

CW Thomas (CWT) partnered with a leading medical equipment manufacturer to create a custom thermoformed solution for an optometric instrument stand. The stand needed a sleek, ergonomic design with high functionality and durability for clinical use.

Project Requirements:

  • Contemporary Design: Sleek, compact, and ergonomic for improved user experience.
  • Precision Assembly: Six pressure-formed plastic components with a two-color, textured finish, eliminating the need for additional coatings.
  • Durability & Safety: UL-rated, high-impact, chemical-resistant plastic for demanding healthcare environments.
  • Easy Assembly: Simplified design for efficient assembly and servicing.

CWT’s Engineering Collaboration:

  • Design & Prototyping: CWT worked closely with the contract manufacturer to ensure seamless integration of components, meeting aesthetic, ergonomic, and durability standards.
  • Material Selection: CWT recommended a durable, chemical-resistant plastic suited for healthcare environments.
  • Assembly Support: CWT provided immediate assistance during production to resolve an alignment issue, ensuring the project stayed on schedule.

Results

  • Flawless Finish: The pressure-formed components met aesthetic standards without the need for additional coatings, saving time and costs.
  • Streamlined Assembly: The design allowed for quick assembly, reducing setup time in clinical environments.
  • Durable & Safe: The selected material ensured long-lasting performance in high-traffic settings.

Client Feedback:

“Everything went together well; the parts required no modifications!!  Well done!!  Thank you and your entire team for staying with this and getting it right!”

Why Choose CW Thomas:

CWT’s expertise in custom thermoforming ensures high-quality, precision-engineered solutions across industries like medical, automotive, aerospace, and consumer goods. With a commitment to excellence and hands-on support, CW Thomas remains a trusted partner for complex projects.